Car Parts Guide
EXHAUST SYSTEM Fiat 500 (Petrol) · PARTS GUIDE

Fiat 500 (Petrol) Exhaust System: Specs, Fitment & Common Faults

On the classic petrol 500, if Multijet diesel, excess fuel from DPF regeneration can genuinely sink into the sump and cause the oil level to actually rise.

Generation covered: this guide is for the classic petrol/hybrid 500 (2007–2024) — not the fully electric 500e (2020–present), which is a completely different car sharing no mechanical parts despite the similar styling. Check your logbook or VIN, or confirm whether your car has an engine or an electric motor, if you're unsure which one you have.
Illustration of a car exhaust system Illustration for editorial purposes
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OEM Part Number: confirm via VIN — Rear silencer (aftermarket) Bosal 148-175 / Walker 22693

Accuracy note: Covers the Fiat 500 (Petrol) (2007- petrol 500) as listed in the UK aftermarket catalogues. Exhaust part numbers depend on engine, fuel, emissions standard (Euro 5 / Euro 6) and body — the catalogue listings below are aftermarket references for this generation and are not engine-filtered, so confirm the fit by your VIN or engine code before ordering. Walker 'code letter' values (52, 62, 91 etc.) must match the system fitted. Genuine numbers are only shown where a listing quotes one.
Rear silencer (back box) — aftermarketBosal 148-175; Bosal 148-183 (accessories needed); Walker 22693 (820 mm, code 52); Walker 23838 (880 mm, with pipe, code 52); Walker 22725 (810 mm, code 52); Walker 24158 (380 mm, code 51, no tip); Polmo 07.420 and Izawit 14.603 suit cat-equipped cars.
Centre / intermediate silencer — aftermarketBosal 135-465; Walker 01489 (750 mm, code 52); MTS 01.57810 (740 mm); Izawit 14.771; Vegaz FTS-325 (760 mm)
Front pipe / catalytic converter (DPF on diesels) — aftermarketor DPF: Walker 28325 (code 91, 425 mm, with manifold); NAP CAK10851 (Euro 4, 440 mm); NAP CAK10294 (Euro 6, 600 mm, 10.2009-09.2013); Hella 8LF 366 055-091 (Euro 5, one-piece manifold); BM Catalysts BM80434H (Euro 4, with FK80434)
Genuine (OE) numbers quotedNone quoted in catalogue listings — order genuine parts against your VIN
Fitment notesno twin-exit mentioned; parts not mapped to engines.

A Genuinely Serious, Distinctive Symptom Worth Checking For — Fiat 500 (Petrol) Exhaust System

If your Multijet diesel is going through DPF regeneration cycles, this is genuinely worth knowing and checking for regularly: excess fuel injected during regeneration can work its way past the piston rings and sink into the sump, contaminating the oil and — distinctively — causing the oil level to genuinely rise rather than fall. Worth checking your dipstick periodically for a rising level specifically.

A genuinely honest, real explanation worth knowing about how this can spiral: prolonged fuel contamination can displace oil from the piston rings, causing increased wear — and once the rings are more worn, even more fuel can pass into the oil, accelerating the contamination further in a genuine, documented vicious cycle.

It's also genuinely worth knowing that regular oil changes, at or before the recommended interval, are particularly important on this engine given how directly oil condition relates to this failure mode.

Fiat 500 (Petrol) Exhaust System: Watch: Replacing It

🎬 Watch: Fiat 500 Part 5 - Replace Rear exhaust and rear shock absorbers - VSG Ep 70

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Rear box replacement on a Fiat 500

Fiat 500 (Petrol) Exhaust System reference plate

Fiat 500 (Petrol) Exhaust System: The Part That Announces Its Own Problems

On the Fiat 500 (Petrol), this is one part where you'll usually hear the fault before you see it — a rattle, a drone, a sudden increase in noise that wasn't there last week. That's actually useful, since it gives you a head start on catching problems early.

Before you buy: exhaust configuration differs significantly by engine size, fuel type and whether your car has a particulate filter. Always confirm against your VIN before ordering.

Fiat 500 (Petrol) Exhaust System: What It Does

The Fiat 500 (Petrol)'s exhaust system channels burnt gases away from the engine, reduces noise through the silencer, and treats emissions through a catalytic converter and particulate filter before gases exit the tailpipe. Petrol and diesel versions often use entirely different systems due to different emissions treatment requirements.

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Fiat 500 (Petrol) Exhaust System: Warning Signs, DIY Difficulty & Aftermarket Advice

These are the same regardless of make or model — see our full Exhaust System Guide for warning signs and fault codes to watch for, confirming fitment against your VIN, and which aftermarket brands are worth trusting.

More Fiat Exhaust System

The same part, covered across other Fiat models.