Car Parts Guide
EXHAUST SYSTEM Vauxhall Astra · PARTS GUIDE

Vauxhall Astra Exhaust System: Specs, Fitment & Common Faults

A confirmed Vauxhall recall covers DPF diagnostics on diesel Astras — plus a genuine money-saving find: a £1,400+ EGR cooler quote that a £36-80 repair kit can often fix instead.

Illustration of a car exhaust system Illustration for editorial purposes
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OEM Part Number: confirm via VIN — Rear silencer (aftermarket) Bosal 185-469 / Walker 23146

Accuracy note: Covers the Vauxhall Astra (K 2015-2021) as listed in the UK aftermarket catalogues. Exhaust part numbers depend on engine, fuel, emissions standard (Euro 5 / Euro 6) and body — the catalogue listings below are aftermarket references for this generation and are not engine-filtered, so confirm the fit by your VIN or engine code before ordering. Walker 'code letter' values (52, 62, 91 etc.) must match the system fitted. Genuine numbers are only shown where a listing quotes one.
Rear silencer (back box) — aftermarketWalker 23146 (770mm), 70339 (950mm), 23138, 23114 (910mm), 23239 (850mm), all code 52; Bosal 185-469, 185-475, 185-099, 185-459; Izawit 21.004, 21.156, 21.026, 21.260; Vegaz OS-581, OS-421, OS-299 (no Polmo)
Centre / intermediate silencer — aftermarketBosal 200-825, 200-269, 278-135; Vegaz OS-278, IS-110, RS-318; Polmo 21.282; Izawit 21.087, 21.070 (same set as Adam)
Front pipe / catalytic converter (DPF on diesels) — aftermarketBosal 090-157 (Euro 4); Walker 28819 (450mm), 28818 (370mm), 20873, 20067; Vegaz OK-354QP (Euro 6); BM Catalysts BM92311H; JMJ 1091737 (others old engine codes)
Genuine (OE) numbers quoted5852595 (Izawit 21.087 middle); 855184 (Walker 20067 converter)
Fitment notesno twin-exit info; middle silencer list is generic Vauxhall set

Confirmed: A Genuine Vauxhall Recall Covering DPF Diagnostics on Astra and Mokka Diesels — Vauxhall Astra Exhaust System

Vauxhall has confirmed a recall covering certain Astra and Mokka diesel models for an error in the exhaust gas temperature diagnostics that can prevent the Diesel Oxidation Catalyst (DOC) and Diesel Particulate Filter (DPF) from functioning correctly — potentially resulting in a blocked DPF and DOC. The remedy is a free Engine Control Module reprogram carried out at any authorised Vauxhall dealer. If you're looking at a used diesel Astra or Mokka, checking whether this specific recall has been actioned via your registration is genuinely worth doing, since an unaddressed diagnostic fault can contribute directly to the DPF blockage issues discussed below.

A genuine, significant money-saving finding worth knowing about the EGR cooler: on Astra and Insignia 2.0 diesel models, a documented and common fault involves the EGR cooler's internal cooling sleeve cracking, leaking coolant directly into the exhaust flow and preventing the DPF from regenerating properly. Some owners report being quoted over £1,400 by Vauxhall for a full EGR unit replacement — but the actual failed component is very often just the sleeve and gaskets, available as a standalone repair kit for as little as £36-80, fixable in around an hour's labour. If you're quoted a full unit replacement for this specific fault, it's genuinely worth asking specifically about the cheaper sleeve/jacket repair kit option before agreeing to the far more expensive full replacement.

Vauxhall Astra Exhaust System: The Part That Announces Its Own Problems

On the Vauxhall Astra, this is one of the few parts where your ears will catch a problem before your eyes do — a new rattle, a drone, noise that simply wasn't there a week ago. That's a genuine advantage, since it gives you an early warning most other faults don't offer.

Before you buy: exhaust configuration differs significantly by engine size, fuel type and whether your car has a particulate filter. Always confirm against your VIN before ordering.

Vauxhall Astra Exhaust System: Watch: Replacing It

🎬 Watch: Astra K Exhaust Upgrade (Ulter Backbox)

Watch on YouTube ↗

Rear back box swap on the Astra K. Alternative: https://www.youtube.com/watch?v=uzAimoyAVs4 (back box delete).

Vauxhall Astra Exhaust System reference plate

Vauxhall Astra Exhaust System: What It Does

On the Vauxhall Astra, burnt gases leave the engine through the exhaust system, which quiets them via the silencer and treats emissions through a catalytic converter and particulate filter before anything exits the tailpipe. Petrol and diesel versions frequently use entirely different systems, since their emissions treatment needs aren't the same.

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Vauxhall Astra Exhaust System: Warning Signs, DIY Difficulty & Aftermarket Advice

These are the same regardless of make or model — see our full Exhaust System Guide for warning signs and fault codes to watch for, confirming fitment against your VIN, and which aftermarket brands are worth trusting.

More Vauxhall Exhaust System

The same part, covered across other Vauxhall models.