Car Parts Guide
FUEL PUMP Vauxhall Astra · PARTS GUIDE

Vauxhall Astra Fuel Pump: Specs, Fitment & Common Faults

Diesel Astras genuinely use two separate fuel pumps working together — plus a specific, well-documented electronics fault on older diesel models that's often cheaper to repair than replace.

Illustration of a fuel pump component Illustration for editorial purposes
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OEM Part Number: 7506416 (as quoted in catalogue listings — confirm via VIN) — aftermarket fuel pumps Bosch 0 580 314 097 / Pierburg 7.21440.51.0

Accuracy note: Covers the Vauxhall Astra (K 2015-2021) as listed in the UK aftermarket catalogues. In-tank fuel pumps are sold two ways: as a complete feed unit (the pump in its swirl pot with the fuel-level sender and float) or as a bare pump that is fitted into the old housing, and petrol and diesel versions are not interchangeable — most diesels have only a low-pressure lift pump in the tank, with the high-pressure pump on the engine. The references below are UK aftermarket catalogue listings for this generation, labelled by brand; genuine numbers are shown only where a listing quotes one. Check fuel type, the plug pin count and whether your car has one sender or two (saddle tanks on 4x4 and some larger cars) against your VIN before ordering.
Fuel pumps / feed units (aftermarket)Bosch 0 580 314 097 (bare in-tank pump, with mounting material and connector parts); Delphi FE0438-12B1 (bare in-tank pump, petrol, metal, 128 mm, without pressure sensor); Delphi FE0429-12B1 (bare in-tank pump, petrol, metal, 113 mm); Delphi FE0448-12B1 (in-tank pump, petrol, metal, 179 mm); Pierburg 7.21440.51.0 (low-pressure pump, 0.3 to 0.4 bar, 2-pin, 2 A); ERA 770048A (bare in-tank pump, 3 bar / 90 l/h, 2-pin); Ridex 458F0081 (bare in-tank pump, 3 bar / 90 l/h, 2-pin, 208 mm); Laser Tools 7998 (pump tool, OE EN-50885, not a pump).
Types & variantsAll listings are bare electric pumps or pump modules; no complete feed unit with a level sender is offered for the Astra K. The 1.0, 1.2 and 1.4 turbo petrols use an in-tank pump of around 3 to 4 bar
Genuine (OE) numbers quotedLaser Tools 7998 quotes EN-50885; Meat & Doria 76416 and Hoffer 7506416 quote 170429F500; Kamoka 8410005 quotes 8450008680; Meat & Doria 76041 quotes 8941674933 (carburettor pump, not relevant).
Fitment notesPetrol in-tank pumps on the Astra K can be swapped into the original housing while the sender and float stay in place, which keeps the fuel gauge calibration; the tank is accessed under the rear seat. Diesel owners need the complete sender module, which is not listed here.

Diesel Astras Genuinely Use Two Separate Pumps — Worth Understanding Before Diagnosing a Fault — Vauxhall Astra Fuel Pump

If your Astra is diesel-engined, it's worth knowing there are genuinely two separate fuel pumps working together, not one: a low-pressure "lift" pump inside the tank, and a high-pressure pump mounted on the engine and driven by the timing belt or camshaft. A fault can originate in either one, and correctly identifying which is at fault matters — a whining noise when the ignition is turned to "on" (before starting) confirms the in-tank lift pump is at least attempting to prime the system; silence here points to the lift pump, its fuse, or its relay as the likely cause, while a car that primes normally but still struggles to start or runs rough under load points more toward the engine-mounted high-pressure pump instead.

A genuine, well-documented issue on older diesel Astras (broadly the Astra G and early H, with the Isuzu-sourced diesel engines): a fault code reading as a general "pump fault" or "no fuel pump position sensor indication" often actually traces back to failed internal soldering on the pump's own control electronics, rather than the pump mechanism itself failing. Specialists familiar with these older diesel pumps can sometimes repair the soldering directly rather than requiring a full pump replacement — genuinely worth asking about specifically before accepting a quote for a brand new pump, given how much more expensive that option is by comparison.

Vauxhall Astra Fuel Pump: A Part That Fails at the Worst Possible Moments

On the Vauxhall Astra, there's rarely a convenient time for this to fail — it tends to strike mid-journey rather than while the car's sitting safely on the drive. Knowing what the early symptoms look like buys valuable time to get ahead of it.

Before you buy: fuel pump specifications vary by engine size and fuel type, and petrol/diesel versions are never interchangeable. Always confirm against your VIN before ordering.

Vauxhall Astra Fuel Pump: Watch: Replacing It

🎬 Watch: Inlocuire pompa de benzina Opel Wauxhall Astra j, replace Astra J fuel pump (older gen)

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Vauxhall Astra Fuel Pump reference plate

Vauxhall Astra Fuel Pump: What It Does

The job here is simple in principle — draw fuel from the tank, deliver it to the engine at the right pressure — but the Vauxhall Astra's fuel pump sits submerged inside the tank, which makes physical access for replacement far more involved than the small part itself implies.

Vauxhall Astra Fuel Pump: Generations & Engines: Fuel Pump Type

Accuracy note: these are documented patterns by generation and engine family, not a substitute for confirming your exact engine code — always verify against your V5C before ordering, since petrol and diesel pumps are never interchangeable.
Astra H (2004–2009), 1.6/1.8 petrolPetrol: typically a single in-tank low-pressure pump; some later or higher-output variants may add a separate engine-mounted high-pressure pump for direct injection — confirm your exact engine
Astra H (2004–2009), 1.7/1.9 CDTi dieselDiesel: in-tank lift pump feeds a separate engine-mounted high-pressure injection pump (common rail) — never interchangeable with the petrol pump
Astra H VXR (2005–2010), 2.0 turbo (Z20LEH)Petrol: typically a single in-tank low-pressure pump; some later or higher-output variants may add a separate engine-mounted high-pressure pump for direct injection — confirm your exact engine
Astra J (2009–2015), 1.4 Turbo & 1.6 SIDI TurboPetrol (direct injection): in-tank low-pressure pump plus a separate engine-mounted high-pressure pump
Astra J (2009–2015), 1.6 CDTi "whisper diesel"Diesel: in-tank lift pump feeds a separate engine-mounted high-pressure injection pump (common rail) — never interchangeable with the petrol pump
Astra J VXR/GTC VXR (2012–2018), 2.0 turbo (B20NFT)Petrol: typically a single in-tank low-pressure pump; some later or higher-output variants may add a separate engine-mounted high-pressure pump for direct injection — confirm your exact engine
Astra K (2015–2019), 1.4 Turbo & 1.6 CDTiSpans both diesel (in-tank lift pump plus an engine-mounted high-pressure pump) and petrol (in-tank low-pressure pump, plus a separate high-pressure pump if direct-injection) variants — confirm your exact engine before ordering
Astra K facelift (2019–2021), 1.2 turboPetrol: typically a single in-tank low-pressure pump; some later or higher-output variants may add a separate engine-mounted high-pressure pump for direct injection — confirm your exact engine
Astra K GSi (2018–2021), 2.0 turbo (A20NHT)Petrol: typically a single in-tank low-pressure pump; some later or higher-output variants may add a separate engine-mounted high-pressure pump for direct injection — confirm your exact engine
Astra L (2021–present), 1.2 PureTech petrolPetrol (direct injection): in-tank low-pressure pump plus a separate engine-mounted high-pressure pump
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Vauxhall Astra Fuel Pump: Warning Signs, DIY Difficulty & Aftermarket Advice

These are the same regardless of make or model — see our full Fuel Pump Guide for symptoms to watch for (including the low-pressure vs high-pressure distinction on direct-injection engines), confirming fitment against your VIN, and OE suppliers worth knowing.

More Vauxhall Fuel Pump

The same part, covered across other Vauxhall models.