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EXHAUST SYSTEM Toyota Prius · PARTS GUIDE

Toyota Prius Exhaust System: Specs, Fitment & Common Faults

On the Prius, attempting a motorway "regen" while the engine management light is already on is often genuinely futile.

Illustration of a car exhaust system Illustration for editorial purposes
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OEM Part Number: confirm via VIN — Rear silencer (aftermarket) Bosal 228-185 / Walker 22203

Accuracy note: Covers the Toyota Prius (2016-) as listed in the UK aftermarket catalogues. Exhaust part numbers depend on engine, fuel, emissions standard (Euro 5 / Euro 6) and body — the catalogue listings below are aftermarket references for this generation and are not engine-filtered, so confirm the fit by your VIN or engine code before ordering. Walker 'code letter' values (52, 62, 91 etc.) must match the system fitted. Genuine numbers are only shown where a listing quotes one.
Rear silencer (back box) — aftermarketBosal 228-185, 228-407, 228-063, 228-477, 228-001; Walker 22203; Asmet 20.020/20.029/20.036/20.021; MTS 01.60957, 01.61199, 01.97470; Vegaz TS-493, TS-226; Polmo 26.177, 26.08, 26.02; Izawit 35.013, 35.025
Centre / intermediate silencer — aftermarketBosal 228-251; Walker 22017, 22418, 22018, 23695; Vegaz TS-232, TS-278, TS-235; Polmo 26.19/26.22/26.280; Izawit 35.001, 35.043
Front pipe / catalytic converter (DPF on diesels) — aftermarketBosal 090-012 (Euro 4); Walker 20763 (470mm); Vegaz TK-324 (Euro 6), OK-342; BM Catalysts BM91873H, BM91339H, BM91263H; JMJ 1091034 (1KR-FE), 1091303, 1091587
Genuine (OE) numbers quotedNone quoted in catalogue listings — order genuine parts against your VIN
Fitment notesMatch engine code, fuel and emissions standard.

A Genuinely Important Point Worth Knowing Before Attempting a Motorway "Regen" — Toyota Prius Exhaust System

If your diesel's engine management light has already illuminated, this is genuinely important to know before spending time and fuel on a hard motorway run: a proper regeneration cycle generally can't occur while the engine management light is on, since it indicates an underlying fault the ECU needs resolved first. Attempting to "drive it out" at this stage is often genuinely futile — the fault causing the light needs diagnosing and fixing before regeneration can succeed.

A genuinely specific, real diagnostic account worth knowing about EGR faults: a documented case involving sudden power loss on a hill, black smoke, and a muffled engine note was traced to carbon buildup restricting the EGR valve's movement. The ECU on these engines commonly monitors EGR valve position indirectly via the airflow meter reading — meaning a fault code referencing the airflow meter can sometimes actually point toward a genuine EGR problem.

It's also worth knowing that a recurring EGR-related fault code that returns despite cleaning points toward the valve needing replacement rather than further cleaning.

Toyota Prius Exhaust System: The Part That Announces Its Own Problems

Where a lot of Toyota Prius parts fail silently until you spot something visually wrong, this one tends to make noise first — a rattle, a drone, an audible change that wasn't there recently. That's a useful early-warning system if you're paying attention.

Toyota Prius Exhaust System: Watch: Replacing It

🎬 Watch: Toyota Prius GEN2 Cat back exhaust replacement (older gen)

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Gen2 cat-back replacement

Toyota Prius Exhaust System reference plate
Before you buy: exhaust configuration differs significantly by engine size, fuel type and whether your car has a particulate filter. Always confirm against your VIN before ordering.

Toyota Prius Exhaust System: What It Does

Away from the engine, through the silencer, and often through a catalytic converter and particulate filter before reaching the tailpipe — that's the Toyota Prius's exhaust job in three steps. Petrol and diesel versions frequently need different systems entirely, since their emissions treatment isn't the same.

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Toyota Prius Exhaust System: Warning Signs, DIY Difficulty & Aftermarket Advice

These are the same regardless of make or model — see our full Exhaust System Guide for warning signs and fault codes to watch for, confirming fitment against your VIN, and which aftermarket brands are worth trusting.

More Toyota Exhaust System

The same part, covered across other Toyota models.